Flow Analysis Techniques

The flow of a part is the path which that part takes while moving through the plant. Flow analysis considers the path that every part takes through the plant and tries to minimize the following:

 Distance traveled

 Backtracking

 Cross traffic

 Cost of production

Why do we apply flow analysis techniques?

Flow analysis leads to better plant layouts with higher efficiency, which means cost reduction. Flow analysis provides critical information on:

 Operation requirements

 Material handling needs

 Storage needs

 Inspection requirements

 Delay reasons

What is to be done after the flow is analyzed?

With the information collected after the flow analysis, the designer is challenged to:

 Eliminate as many steps as possible

 Combine steps

 Rearrange equipment to:

 reduce cost of production

 reduce cost of operation

Figure 1. Flow Analysis Techniques

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Last Update: September 20, 1999

Prepared by : Serdar Z. Elgun